Description
- ABB 3BHB021400R0002 IGCT Module | Press-pack HiPak Semiconductor for Power Grid & MV Drives
Meta Description
Product Core Brief
- Model: 5SHY4045L0004 (Alias: 3BHB021400R0004) + GVC736CE101 (Alias: 3BHE039203R0101)
- Brand: ABB
- Series: HiPak 5SHY IGCT Series
- Core Function: High-power bidirectional switching for medium voltage power conversion
- Type: Press-pack IGCT semiconductor + matched fiber-optic gate driver board
- Key Specs: Rated 4500 V blocking voltage, 4500 A continuous current, water cooling required
- Condition: New Surplus, non-refurbished
⚠️ Discontinued original production, limited stock available
Product Introduction
Key Technical Specifications
| Parameter | Value |
|---|---|
| Device Model | 5SHY4045L0004 (3BHB021400R0002) |
| Gate Driver Model | GVC736CE101 (3BHE039203R0101) |
| Rated Blocking Voltage | 4500 V |
| Continuous DC Current | 4500 A |
| 1-cycle Surge Current | 60 kA |
| Max Junction Temperature | -40°C ~ +125°C |
| Cooling Method | Water cooling (mandatory for full rating) |
| Gate Signal Interface | Fiber optic communication |
| Withstand Isolation Voltage | 5000 V AC (1 min) |
| Typical Turn-off Time | ≤100 µs |
| Compatible System | ABB ACS6000 Medium Voltage Drives |
ABB 5SHY4045L0004 3BHB021400R0002
Quality Control Testing Procedure
- Incoming Inspection & Trace Verification
We cross-check original factory packing slips and serial number records. Visual inspection covers surface corrosion, scratches, discoloration and mechanical deformation. All matching accessories, labels and certificates are verified one by one.
- Live Functional Bench Test
Testing platform built with ABB standard ACS6000 simulation rack. We complete power-on self-test, fiber communication handshake, gate trigger signal verification and 24-hour continuous load operation. Test data and photos can be supplied upon request.
- Electrical Parameter Measurement
We use Fluke 115 multimeter and insulation tester to run 500V insulation resistance test, ground continuity check and voltage withstand test. All measured data is recorded in formal test reports.
- Firmware & Hardware Configuration Record
We read and archive driver board firmware version. Photos of DIP switches and jumper positions are saved for reference during field installation.
- Final QC & Packing
Qualified units are sealed with anti-static bags, wrapped with bubble film and packed into dedicated cartons. Each unit carries a signed QC Pass label with test date.
Field Installation Pitfall Guide
❗ Firmware version mismatch is the top cause of post-replacement communication faults.
We have encountered cases where technicians installed a newer driver firmware version without matching parameters, triggering persistent communication timeout alarms for two days. Always record the original board firmware version before removal, and confirm version consistency before ordering.
❗ Take clear photos of DIP switches and jumpers before disassembly.
Default factory settings rarely match on-site configuration. The 120Ω bus termination resistor setting is especially easy to misconfigure; only install resistors at both physical ends of the power bus.
❗ Check water cooling circuit before power-up.
Insufficient flow or air bubbles inside cooling channels will cause rapid thermal runaway. Press-pack IGCTs cannot sustain full load under air cooling.
❗ Strict ESD protection during handling.
One field case showed an engineer operating without anti-static wristband; the module broke down after power-on. Static damage often shows no visible marks and can only be detected after power application.
ABB 5SHY4045L0004 3BHB021400R0002
Quick Conclusions
- This complete IGCT assembly serves as direct spare part for ABB ACS6000 medium voltage drive power stacks.
- Original manufacturing discontinued; stock is limited new surplus inventory.
- Water cooling is mandatory for full 4500A rated performance.
- Firmware version matching must be confirmed before on-site replacement.
- Full set of pre-shipment testing records and videos can be provided.
FAQ
Q1: Can I use the IGCT chip separately without the original GVC736CE101 driver?
A1: Not recommended. This IGCT is designed for matched fiber-optic drive signals; generic driver boards cannot achieve stable switching performance.
Q2: Is refurbished unit available for this model?
A2: We supply New Surplus first. Refurbished stock is occasionally available, and we will clearly label condition for customer selection.
Q3: What is the standard lead time after order confirmation?
A3: Units in stock can ship within 3–5 working days. Out-of-stock orders require inquiry for procurement cycle.
Recommended Release Channels
- Official website product page: Use full complete version, retain all specification tables and QC descriptions
- Alibaba / Made-in-China: Shorten paragraphs, highlight stock status, warranty and test service
- Technical forum & industry WeChat group: Extract the “field pitfall guide” section for independent sharing
- Try air cooling for long-term full-load operation. Derating will be severe and shorten service life sharply.
Quick Takeaways
- Sold as matched set: 5SHY4045L0004 IGCT + GVC736CE101 driver board
- Primary application: Repair and maintenance of ABB ACS6000 medium voltage drives
- Original production discontinued; stock is new surplus inventory
- Pre-shipment full functional testing is supported
- Confirm firmware version and cooling system condition before installation
FAQ
Q: Can I buy the IGCT chip only without the driver board?
A: We support separate sales, but remind you mismatched driver hardware will cause unstable switching.
Q: How long is the warranty period?
A: Standard 12-month warranty based on shipment date, subject to proper installation and cooling conditions.
Recommended Release Channels
- LinkedIn industry post & WhatsApp customer sharing: Remove specification tables, focus on application and maintenance reminders
- 1688 store product details: Keep test procedure, highlight stock and fast delivery
- Maintenance engineer group chat: Extract on-site error prevention section for independent sharing
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