1. ABB PFTL301E 3BSE019050R1000 | Tension Measurement Sensor 1000 N Rated Load

Product Core Brief

• Model: PFTL301E 3BSE019050R1000 (1.0KN)
• Brand: ABB
• Series: Pressductor PFTL Series
• Core Function: Measures web tension by converting mechanical force into electrical signal
• Type: Pressductor Load Cell / Tension Force Sensor
• Key Specs: Rated load 1.0 kN, robust mechanical housing, analog tension signal output

  Condition: New Surplus, not refurbished

  ⚠️ Original manufacturing discontinued, limited spare inventory

Product Introduction

Key Technical Specifications

Quality Inspection Process

1. Incoming Verification

   Cross-check serial number and part label information. Visual inspection for housing deformation, roller damage, cable aging and surface corrosion. Confirm rated load marking is 1.0KN.

2. Live Bench Test

   Mount sensor on dedicated tension test fixture. Run force loading simulation, signal output verification and continuous 24-hour stability test. Test photos or video can be provided on request.

3. Electrical Performance Test

   Check cable continuity, insulation resistance and signal linearity under incremental load. Record output curve data.

4. Hardware Recording

   Document sensor serial number, production revision and cable connector condition.

5. Final Packing

   Passed load cell is wrapped with shock-resistant foam, sealed in anti-static bag and packed into export carton. QC Passed label with inspection date attached.

Field Installation Pitfall Guide

1. Wrong Rated Load Selection

   Do not replace with 2.0KN or 0.5KN PFTL301E variants casually. Mismatched capacity causes inaccurate tension feedback or premature mechanical overload. One site suffered constant tension oscillation after swapping to an incorrect load rating.

2. Misalignment During Mounting

   Side force and angular load will distort readings. The web force must act perpendicular to the sensor roller. Use spacer brackets to maintain correct geometry.

3. Damaged Signal Cable

   Avoid sharp bending or crushing the integrated cable. Internal wire fractures create drifting tension signals that are difficult to trace.

4. ESD & Surge Protection

   Route sensor cable separately from power cables. Inductive switching noise interferes with low-level measurement signals.

5. Overload Risk During Startup

   Sudden web jams can exceed 1.0kN rated load. Add mechanical limit stops to prevent permanent internal sensor damage.

   

   ABB PFTL301E 3BSE019050R1000

Quick Conclusion

• Main usage: Real-time web tension measurement for continuous web processing equipment
• Core advantage: Pressductor technology delivers stable long-term measurement, low drift
• Suitable industries: Paper manufacturing, film extrusion, foil processing, textile production
• Not recommended: Applications requiring dynamic impact force measurement beyond rated 1.0kN
• Inventory reminder: OEM production discontinued, available spare stock limited

FAQ

1. Can PFTL301E 3BSE019050R1000 work without ABB PFEA amplifier?

   The raw signal cannot be directly read by PLC systems. A matched PFEA signal amplifier is required for standard analog output.

2. Can I use this sensor for vertical tension measurement?

   Check installation drawings. This model is designed for horizontal web roller setups; vertical mounting needs additional mechanical evaluation.

3. Can you provide bench test reports before shipment?

   Yes. Complete linearity test data and inspection photos can be provided after QC testing.

4. What warranty term do you offer?

   12-month standard warranty starting from delivery date.

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